Blade Design Logic
Blade Steels & Design Details
Blade Steel Today . . .
- All high carbon knife blade steels are forged steel.
- HRC ratings of 56 to 59 are considered ideal for kitchen knife blades.
- These blades are: durable, easy to sharpen, flexible, forgiving, able to endure daily use & most accidental encounters.
- Traditional knife steels are evolving ... yielding significant durability benefits & currently remain competitive.
- Performance data for traditional knife steels found online today is often outdated.
- Modern Super Steels of 60-62+ HRC are emerging providing more durability,
though they remain difficult to sharpen.
Knife Steel Info . . .
- Producing high-carbon stainless steels ideal for knife blades is a lengthy forging process, which can take months.
- Final optimization processes include heat treating & cryo-quenching to form the most desirable steel microstructures.
- Ideal blade steels selections depend upon the end users needs.
- We use steels designed & optimized for individual knife style & their intended use including . . .
- High Carbon Forged Stainless Steels,
Multilayer... High Carbon Forged
Stainless Steel & Super Steels.
- We are always open to considering other high-quality knife steels.
Blade Length - Selection
Relative Power Requirements
Kitchen Knife Ergonomics
Blade - Style
& Performance
- The real magic in culinary knife blade performance is in thinner blade profiles.
- Thin, precision ground blades, require challenging & time-consuming machining processes.
- These challenges increase the costs of creating knife blades with outstanding performance.
- Thin/lightweight knives, provide more user feedback, yielding optimized knife handling skills & cutting techniques.
- The enhanced ergonomics of thinner/ lighter knife blades are apparent, especially when used for extended periods of time.
- Thicker/heavier culinary blades resist damage, though unable to match the performance of thinner blades for most culinary tasks.
- Thicker knife blades require more power input,
increasing a user's risk of losing control & cutting themselves.
Cutting Edge ...
Performance ...
- The ultimate cutting edge: is unique to the end user, their knife handling skills, the knife blade steel & the foods they cut.
- All knives get dull... the best knives to own are the ones you can easily sharpen.
- Learning to sharpen thin, flat-ground knives with inexpensive diamond sharpeners, is quick & easy.
- Low abrasive speed/pressure sharpening methods yield twice the durability of knives sharpened w/high abrasive speed/pressure.
- Sharpen & conduct your own real-world testing for edge performance/ durability.
- Synthetic & standardized test methods are often irrelevant to your use case scenario.
- Remember...
you will be the first tool to wear out;
sharpen your knives,
preserve your health & energy.
Culinary Knife - Designs
Blade Height (Width)...
Increased Blade Height:
- Provides finger/knuckle to cutting board clearance.
- Yields more available blade surface area for the guiding fingers.
- Provide clearance to increase handle angle, reducing wrist angle & stress.
Added Functionality/Uses:
- Crushing ginger & garlic cloves to activate enzymes for health benefits.
- Ease transfer of sliced & diced foods from cutting boards to pots, pans & bowls.
Limited Blade Height:
- Enhances directional control & stability.
- Reduces blade surface area & related slicing friction.
- Improves food carving attributes.
Blade Profiles & Styles ...
- Thinner/lighter blades are easier to push through harder, high-density foods.
- Taller/wider blades ... yield visual cues for consistent/accurate slicing & dicing... while substantially improving user safety, comfort & control.
- Shorter length blades enhance user control & cutting accuracy.
- Double bevel blade profiles reduce cutting force by 20%; compared to conventional convex ground blades.
- Thicker/heavier blades increase chopping power & reduce flex, but incur more unintentional cutting edge damage.
- Knife styles with the lower portion of blade exposed
( half or no bolsters ) are easier to
re-profile, thin & sharpen.
Blade Spine & Finger Reliefs
- Blade spines rounded & contoured minimize handling pressure points.
- Thinner blades ( 1.0 ~ 1.7 mm ) reduce cutting power requirements significantly in high-density foods.
- Finger reliefs
allow for
hand &
finger positions closer to knife point & cutting edge,
improving
comfort & control.
Granton Blades . . .
- These blade reliefs are designed to prevent food from sticking to the blade.
- According to knife testers, most Granton blade designs do not function as intended.
- Improve food release
...
Wet the blade with a low-viscosity fluid like water & select a thinner blade.
Knife Blade Geometry
Behind the Cutting Edge
Very Thin - 0.005”~0.006”
Note . . .
- Cutting edges - 17º to 34º often yield imperceptible changes in cutting force on very thin blades.
Pros . . .
- Lowest cutting force in high-density foods.
- Perceptibly half the cutting force of standard thin kitchen cutlery in high-density foods.
- Lightweight blades provide excellent user feedback.
- Simple/easy to sharpen.
Cons . . .
- Ability to withstand abuse is very limited.
- Not compatible with carbide pull-through sharpeners.
- Knife tips are easily damaged.
- Not a substitute for a pry bar.
Std. Thick - 0.015”~0.017”
Note . . .
- Low-angle cutting edges are often used on thicker blades to mitigate higher cutting force requirements.
Pros . . .
- Ability to withstand most accidental encounters.
- Good performance on delicate & low-density foods.
- Knife tips are less likely to bend/break when dropped, especially on softer surfaces.
Cons . . .
- Low-angle cutting edges are easy to roll over, rapidly dulling the knife.
- Higher cutting forces, especially in high-density foods.
- Perceptibly twice the cutting force of standard thin kitchen cutlery in high-density foods.
Std. Thin - 0.010”~0.012”
Pros . . .
- Low cutting force in high-density foods.
- Perceptibly half the cutting force of standard thicker kitchen cutlery in high-density foods.
- Easy to sharpen with quality abrasives.
- Lightweight blades provide good user feedback.
Cons . . .
- Ability to withstand abuse is somewhat limited.
- Knife tips may bend when dropped, especially on hard surfaces.
- Not a substitute for a pry bar.
Tough Thick 0.020”~0.022+”
Note . . .
- Prevalent in thicker butcher knife designs w/stronger 32º per-side cutting edges.
Pros . . .
- Tough/durable with an ability to endure most accidental encounters.
- These designs provide the durability to cut through small to medium-sized bones.
Cons . . .
- Increased cutting forces are required, especially when cutting high-density foods.
- More metal to remove;
therefore,
more difficult to sharpen.
Blades & Cutting Edge Profiles
Blade Tip Designs . . .
- Western/Euro Chef Knives ... with thicker, low-profile points work well...
- Maneuvering between bones
in large cuts of meat &
general food preparation.
- The trade-off is low profile; finer knife points are less durable when accidentally dropped.
- Santoku Knives - a newer style, intended to be a more user friendly cook's /chef's prep-knife.
- Designed for... slicing, dicing &
chopping of . . .
meats, fruits & vegetables.
- Larger tip/point designs increase stability & durability
on thinner knife blades.
Ideas to Consider . . .
- Your height... more precisely, how far your elbow is above the cutting surface.
Helps determine appropriate ...
- Blade curvature in the forward
section of the cutting edge.
- Handle geometry relative to
the knife cutting edge.
Chef - Knives
Western/European
- Blade geometry features more cutting edge curvature . . .
which generally works well on a
cutting board for taller
users ( 5'10"+).
Santoku- Asian Styled Knives
- Versatile ergonomic cooks/chefs
Prep-Knife for smaller users.
( 5'10” or less)
- Reduced cutting-edge curvature.
Cutting... Edges & Boards
Flat Profile Cutting Edge
- Flat cutting-edge profiles work well under ideal circumstances with extremely flat cutting boards.
- Improperly... sharpened, steeled, or honed flat cutting edges quickly turn into concave cutting edges.
-
Concaved
knife cutting edges &/or
cutting
boards yield
partially
sliced/cut foods.
- A flat cutting edge’s contact with a cutting board is relatively abrupt, sending a shock wave up through the hand & arm.
- Personally,
I find this uncomfortable &
annoying.
Curved Cutting Edges
- Edge profiles with slight or significant curvature are more practical,
forgiving & comfortable for daily use.
- Convex/curved cutting edges perform well on slightly worn/concave cutting boards.
- They are more forgiving in terms of imperfect sharpening.
- Reduced contact areas require less pressure to cut into or through high-density foods.
- These cutting edge profiles lend themselves to rocker-style slicing & dicing methods.
Cutting Edge Destruction
Pull-Through ...
Carbide Sharpeners
- These sharpeners rip apart the structural bonds in high-carbon steels.
- This destabilizes/cracks the metal in & behind the cutting edges on all knives.
- There is virtually no way to maintain a desirable cutting-edge profile.
- The resulting concave cutting edge profiles will deteriorate cutting board knife performance.
- Sharpen thin high-carbon knife steels on a flat diamond or stone abrasive surface.
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