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Knife Sharpening, Tips & Info.

Realistic, Simple & Practical

“Edge geometry is actually more important than steel & more important than heat treatment” 

“Dr Larin Thomas” Metallurgist ~ ( Steel Scientist )

Sharpen, Basic Concepts ... 


- Thinner blades, with smaller cutting edges, are easier to sharpen.


- Thin, full flat-ground knives with double bevel cutting edges, don't require precision sharpening to perform well.


- Sharpen the quick & easy way... with a couple of simple edge leading strokes on an inexpensive diamond plate. 


- Test your knife on the foods you are cutting.  If it cuts well, you are done. If not, try a few more strokes.


- Sharpening once every 5 to 6 weeks is considered an average interval for well-used culinary knives. 


- Personal use ... thin, flat-ground knives may need to be thinned once every ten years to revive performance levels.


- All knives get dull.  The best knife to own is one you can easily sharpen.   

Practical Sharpening Info


- Kitchen knives, up to 59-HRC, can be sharpened quickly with inexpensive dual grit diamond plates.


- Avoid over sharpening to preserve the thinnest portion of the knife blade & it's cutting performance.


- Culinary knives do not need to be perfectly sharpened/apexed to perform well.


- If you are willing to ignore damage in 0.01% of the cutting edge, you can easily quadruple the practical life of a knife.


- Generally, these imperfections dont affect the perceived performance of a culinary knife.


- A blade thickness increase of 0.005" behind the cutting edge ...  doubles the perceived power necessary to cut high density vegetables.

( Copy paper is 0.004 )

Micro-Apexing Concepts

Apex - Stability & Durability...  Enhanced

Split 17º - 32º Micro Apex - Cutting Edge Grind
32º Micro Apex - Cutting Edge Grind

Sharpening Tips . . .


- Double bevel cutting edges with micro apex, chosen to limit edge rolling & chipping, yield the best performance. 


- Combining a 17º thinning apex grind with a 32º to 45º micro apex grind, work well for culinary prep knifes.


- Hand sharpening methods produce the most durable cutting edges. 

- Ideally, only extremely small amounts of metal are removed in the process of sharpening thin knives.


- High-speed, automated sharpening systems significantly reduce cutting-edge durability.


- Razor sharp ( 12-15º) cutting edges are not necessary & often lack the strength to withstand cutting board contact. 

Sharpening Tools & Info . . .


- Dual grit diamond sharpers are: inexpensive ($ 10~75), easy to maintain & use. 


- Sharpening stones work, but require more maintenance than diamond sharpening plates. 


- The consensus is 300 to 400 grit on the coarse side & 600 to 1000 grit on the fine side.


- Culinary knives ... 2 to 4 alternating light pressure leading edge strokes, 17º to 34º per side, then test. 


- The more metal removed from the cutting edge, the thicker the blade becomes behind the cutting edge.


- Your goal is preserving the thinnest portion of the blade...  the real magic behind a high-performance knife. 

Apex Surface Damage

Sharpen Methods - Compared

A diagram of low abrasive speed and pressure sharpening
Diagram representing depth & level of steel damage expected from high abrasive speed sharpening techniques.

Automated Sharpening ... 


- High abrasive speed/pressure sharpening tools & systems often produce low durability cutting edges.


- These tools often grind an excessive volume of metal from the knife blade & shorten the practical life of a knife. 


- They also suffer from diminished stability compared to hand-ground cutting edges.


- High abrasive speed sharpening systems may degrade knife steels by . . . 4 to 5+ HRC.


- Expected cutting-edge wear resistance can diminish by 20 to 25% or more.


- Heat & stress-related carbon cracking likely accounts for another 25% reduction in cutting-edge durability.


- Performance testing reveals... cutting force requirements may increase at 2x the rate of hand-sharpened knives.

Grinding Performance Away


- Grinding away the thinnest portion of the blade quickly deteriorates the cutting performance of your knife.  


- Perfecting 100% vs. 99.99% of the cutting edge, often entails removing 4x more metal. 


- Thickness behind the cutting edge then also increases at 4x the rate.  


- As blade thickness behind the cutting edge increases, performance deteriorates quickly, even on razor-sharp culinary knives. 


- Blades, thicker behind the cutting edge, require more power input, especially when cutting high-density foods. 


- Knife blades can be thinned to recover cutting performance, but this is a time & resource-intensive or expensive process. 


- Most often, these knives are discarded, a total loss for the consumer & a big win for the retailers.  

Cutting Edge  Destruction

- by  Carbide Sharpeners  -

Image - Micrograph - Cutting edge damage  from Carbide Sharpener .
Cut-Away Image - Cutting edge damage  from Carbide Sharpener .

Knife Blade Loss ... 


- 200 Microns of blade height is lost in the sharpening process.


- Another 50 Microns is lost to remove the remaining substantially damaged steel.


- Blade wear, plus repair losses, equates to 250 Microns ( 0.010" Inch).


- Well-maintained knife blade height loss  per  sharpening event = 25 Microns (0.001" Inch).


- Damage to extremely thin knife blades may exceed 2,500 Microns (0.100" Inch).


- Carbide sharpeners diminish cutting performance & the useful life of a knife.

Cross-Section Micrograph


- Apex depicted after the pull-through carbide sharpener has deformed the cutting edge.


- Cracks & voids have formed amongst  carbides in this high-carbon steel blade.

 

- Restoring cutting-edge stability would require grinding away damaged steel.


- Relative knife performance decline & knife blade wear rate are 10x more than normally expected.


- Knives can be thinned & resharpened to recover cutting performance.

Bevel Length ~ Blade Thickness

 Shorter Bevels=Less Metal=Easy to Sharpen

15º bevel length vs Behind The Edge thickness ( Narrow).
15º bevel length vs Behind The Edge thickness ( Wide).
22º bevel length vs Behind The Edge thickness ( Narrow).
22º bevel length vs Behind The Edge thickness ( Wide).
Slicing Sweet Potatoes
30º bevel length vs Behind The Edge thickness ( Wide).

Burr Removal & More Tips

Stropping . . .


- This is a process intended to capture & remove burrs created in the sharpening process. 


- Strops are often made of leather, denim, or other relatively soft materials, usually embedded with an abrasive.  


- Ideally, the burr is captured, folded under & quickly separated from the more stable metal in the cutting edge.


- I prefer a feather-light edge leading stroke using a 600 to 800 grit diamond plate to remove any significant burr.


- Extremely refined cutting edges often increase surface area in the apex & limit slicing aggression.


- A toothy cutting edge is often preferred by culinary cooks & chefs. 

Additional Insights . . .


- Knife salespeople often select foods & materials to hide knife design issues.


- Soft, delicate & brittle foods are all selected to hide performance issues with thick knife blades & traditional handle geometry.


- Low angle ( 10º to 15º), razor-sharp cutting edges initially hide performance concerns with thicker knife blades.  


- Microscopic, low-angle cutting edges deteriorate rapidly when they come in contact with bones, seeds and/or cutting boards. 


- All knives get dull. The best knife to own has a handle that fits your hand with a blade you can quickly & easily sharpen.

Chefs/Cooks  Prep-Knives 

Sharpening, Info & Tips, My Notes

22º Cutting Edge, Blade Thickness to Bevel Length
My Notes . . . Blade sharpening techniques.
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