Knife Sharpening, Tips & Info.
Realistic, Simple & Practical
“Edge geometry is actually more important than steel & more important than heat treatment”
“Dr Larin Thomas” Metallurgist ~ ( Steel Scientist )
Sharpen, Basic Concepts ...
- Thinner blades, with smaller cutting edges, are easier to sharpen.
- Thin,
full flat-ground knives
with
double bevel cutting edges, don't require precision sharpening
to perform well.
- Sharpen the quick & easy way... with a couple of simple edge leading strokes on an inexpensive diamond plate.
- Test your knife on the foods you are cutting. If it cuts well, you are done. If not, try a few more strokes.
- Sharpening once every 5 to 6 weeks is considered an average interval for well-used culinary knives.
- Personal use ... thin, flat-ground knives may need to be thinned once every ten years to revive performance levels.
- All knives get dull. The best knife to own is one you can easily sharpen.
Practical Sharpening Info
- Kitchen knives, up to 59-HRC, can be sharpened quickly with inexpensive dual grit diamond plates.
- Avoid over sharpening to preserve the thinnest portion of the knife blade & it's cutting performance.
- Culinary knives do not need to be perfectly sharpened/apexed to perform well.
- If you are willing to ignore damage in 0.01% of the cutting edge, you can easily quadruple the practical life of a knife.
- Generally, these imperfections don’t affect the perceived performance of a culinary knife.
- A blade thickness increase of 0.005" behind the cutting edge ... doubles the perceived power necessary to cut high density vegetables.
( Copy paper is 0.004” )
Micro-Apexing Concepts
Apex - Stability & Durability... Enhanced
Sharpening Tips . . .
- Double bevel cutting edges with micro apex, chosen to limit edge rolling & chipping, yield the best performance.
- Combining a 17º thinning apex grind with a 32º to 45º micro apex grind, work well for culinary prep knifes.
- Hand sharpening methods produce the most durable cutting edges.
- Ideally, only extremely small amounts of metal are removed in the process of sharpening thin knives.
- High-speed, automated sharpening systems significantly reduce cutting-edge durability.
- Razor sharp ( 12-15º) cutting edges are not necessary & often lack the strength to withstand cutting board contact.
Sharpening Tools & Info . . .
- Dual grit diamond sharpers are: inexpensive ($ 10~75), easy to maintain & use.
- Sharpening stones work, but require more maintenance than diamond sharpening plates.
- The consensus is 300 to 400 grit on the coarse side & 600 to 1000 grit on the fine side.
- Culinary knives ... 2 to 4 alternating light pressure leading edge strokes, 17º to 34º per side, then test.
- The more metal removed from the cutting edge, the thicker the blade becomes behind the cutting edge.
- Your goal is preserving the thinnest portion of the blade...
the real magic behind a high-performance knife.
Apex Surface Damage
Sharpen Methods - Compared
Automated Sharpening ...
- High abrasive speed/pressure sharpening tools & systems often produce low durability cutting edges.
- These tools often grind an excessive volume of metal from the knife blade & shorten the practical life of a knife.
- They also suffer from diminished stability compared to hand-ground cutting edges.
- High abrasive speed sharpening systems may degrade knife steels by . . . 4 to 5+ HRC.
- Expected cutting-edge wear resistance can diminish by 20 to 25% or more.
- Heat & stress-related carbon cracking likely accounts for another 25% reduction in cutting-edge durability.
- Performance testing reveals...
cutting force requirements may increase at 2x the rate of hand-sharpened knives.
Grinding Performance Away
- Grinding away the thinnest portion of the blade quickly deteriorates the cutting performance of your knife.
- Perfecting 100% vs. 99.99% of the cutting edge, often entails removing 4x more metal.
- Thickness behind the cutting edge then also increases at 4x the rate.
- As blade thickness behind the cutting edge increases, performance deteriorates quickly, even on razor-sharp culinary knives.
- Blades, thicker behind the cutting edge, require more power input, especially when cutting high-density foods.
- Knife blades can be thinned to recover cutting performance, but this is a time & resource-intensive or expensive process.
- Most often,
these knives are discarded,
a total loss for the consumer & a big win for the retailers.
Cutting Edge Destruction
- by Carbide
Sharpeners -
Knife Blade Loss ...
- 200 Microns of blade height is lost in the sharpening process.
- Another 50 Microns is lost to remove the remaining substantially damaged steel.
- Blade wear, plus repair losses, equates to 250 Microns ( 0.010" Inch).
- Well-maintained knife blade height loss per sharpening event = 25 Microns (0.001" Inch).
- Damage to extremely thin knife blades may exceed 2,500 Microns (0.100" Inch).
- Carbide sharpeners diminish cutting performance & the useful life of a knife.
Cross-Section Micrograph
- Apex depicted after the pull-through carbide sharpener has deformed the cutting edge.
- Cracks & voids have formed amongst carbides in this high-carbon steel blade.
- Restoring cutting-edge stability would require grinding away damaged steel.
- Relative knife performance decline & knife blade wear rate are 10x more than normally expected.
- Knives can be thinned & resharpened to recover cutting performance.
Bevel Length ~ Blade Thickness
Shorter Bevels=Less Metal=Easy to Sharpen
Burr Removal & More Tips
Stropping . . .
- This is a process intended to capture & remove burrs created in the sharpening process.
- Strops are often made of leather, denim, or other relatively soft materials, usually embedded with an abrasive.
- Ideally, the burr is captured, folded under & quickly separated from the more stable metal in the cutting edge.
- I prefer a feather-light edge leading stroke using a 600 to 800 grit diamond plate to remove any significant burr.
- Extremely refined cutting edges often increase surface area in the apex & limit slicing aggression.
- A toothy cutting edge is often preferred by culinary cooks & chefs.
Additional Insights . . .
- Knife salespeople often select foods & materials to hide knife design issues.
- Soft, delicate & brittle foods are all selected to hide performance issues with thick knife blades & traditional handle geometry.
- Low angle ( 10º to 15º), razor-sharp cutting edges initially hide performance concerns with thicker knife blades.
- Microscopic, low-angle cutting edges deteriorate rapidly when they come in contact with bones, seeds and/or cutting boards.
- All knives get dull.
The best knife to own has a handle that fits your hand with a blade you can quickly & easily sharpen.
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